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Industrial fermenters

Use of biological resources · Food production: micro-organisms and fish farming · note 4 of 4

Industrial fermentersSpec 5.8

In short

An industrial fermenter is a large container in which micro-organisms are grown in large numbers to make a product such as a food, medicine or enzyme. Conditions are controlled for fast growth: aseptic precautions, nutrients, optimum temperature using a cooling water jacket, optimum pH, sterile air for oxygenation, and stirring paddles for agitation.

A fermenter is a large container in which micro-organisms are grown in large numbers to make a product such as a food, a medicine or an enzyme. The conditions are controlled so that the micro-organisms grow and make the product as quickly as possible.

Industrial fermenter with a nutrient inlet, sterile air in through a bubbler at the bottom, motor-driven stirring paddles, a water jacket with cold water in and warm water out, temperature and pH probes linked to a control unit, an exhaust gas outlet and an outlet valve where the product is removed. (opens full size in a new tab)
Each part of a fermenter keeps the conditions at the optimum for the micro-organisms to grow.
Conditions in a fermenter
ConditionWhy it is needed
Aseptic precautionsThe fermenter and nutrients are sterilised, so no other micro-organisms get in. Unwanted microbes would compete for nutrients, spoil the product or cause disease.
NutrientsA supply of a carbon source such as glucose, plus nitrogen and mineral ions, so the micro-organisms can grow and make the product.
Optimum temperatureEnzymes work fastest at the optimum. Respiration releases heat, so a cooling water jacket keeps the temperature constant. Too hot would denature enzymes.
Optimum pHEnzymes work best at the optimum pH. A probe monitors pH, and acid or alkali is added to keep it steady.
OxygenationSterile air is bubbled in, so the micro-organisms can respire aerobically, release more energy and grow faster.
AgitationStirring paddles mix the contents, so nutrients, oxygen and heat are spread evenly and the micro-organisms are in contact with the nutrients.
Exam tip:

For each condition, say what it is and why it is needed. Mark schemes link it to growth: for example, the optimum temperature gives the fastest enzyme activity, so faster growth and more product.

Quick check

  1. What gas makes bread dough rise?

    Show answer

    Carbon dioxide, from anaerobic respiration in yeast.

  2. Write the word equation for anaerobic respiration in yeast.

    Show answer

    Glucose → ethanol + carbon dioxide.

  3. Which bacterium is used to make yoghurt, and what does it make from lactose?

    Show answer

    Lactobacillus; it makes lactic acid.

  4. Why are aseptic precautions used in a fermenter?

    Show answer

    To stop unwanted micro-organisms getting in and competing with or spoiling the product.

Written and checked against the Edexcel IGCSE Science Double Award (4SD0) specification · Updated October 2026

Frequently asked questions

What is anaerobic respiration in yeast?

Anaerobic respiration in yeast is respiration without oxygen, also called fermentation. Yeast breaks down glucose to make ethanol and carbon dioxide, releasing energy: glucose → ethanol + carbon dioxide. Bread making uses this, because the carbon dioxide bubbles trapped in the dough make it rise, and the ethanol evaporates during baking.

How is yoghurt made using bacteria?

Yoghurt is made by adding Lactobacillus bacteria to milk that has been pasteurised and cooled, then incubating it at about 40–45 °C. The bacteria turn the milk sugar lactose into lactic acid. The acid lowers the pH, making the milk proteins clump so the milk thickens, and stops many other micro-organisms growing.

Why are conditions controlled in an industrial fermenter?

Conditions are controlled so the micro-organisms grow and make the product as quickly as possible. Aseptic precautions stop unwanted microbes competing or spoiling the product. Nutrients supply materials for growth, the optimum temperature and pH let enzymes work fastest, sterile air allows aerobic respiration, and stirring spreads nutrients, oxygen and heat evenly.

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